Concrete Pump Main motor failure Solution

HAOMEI Concrete pump machinery can be common to many, usually the main problem is in the concrete pump rotational speed of the main motor can not reach or can not start,(used concrete pump and mixer) the problem is particularly troubled for many construction business, The following article will teach us how to Solve Concrete Pump Main motor failure:
We must first understand that the main concrete pump motor does not start up or launched, first check whether the closed QF1, QF1 if unable to close, you should check circuit troubleshooting. If you press the start button the main motor, motor shell operation, but less than the required speed, then you should first check whether the normal power supply voltage, the transformer capacity is sufficient, and then determine whether the diameter of the supply line to meet the requirements, ensure that the voltage drop within a predetermined range within you can relieve the problem. In addition, if the improper operation of the hydraulic system will cause difficulty in starting, so that the pump should first check the power, and then check the stirring motor operating handle is in the neutral position, (concrete pump mixer truck)the pumping button is closed. If you still can not start the pump pressure is necessary to check the master control solenoid valve is normal, should ensure that when starting the main pump in unloading state.
Finally, remind the construction business, there is an important question is, (concrete pump with mixer)concrete pump master cylinder top, if not the master cylinder should check the commutation limit switch and its associated line; if normal, you should check the master cylinder operation control solenoid valves and hydraulic valve if stuck. Also check the hydraulic oil pressure hydraulic valve control is adequate, if not enough can not promote the spool movement, the cylinder will not change direction.

HZS270 ready mixed concrete batching plant

HZS270 ready mixed concrete batching plant
Capacity as 270m3/h
Adopts double shafts cement mixer
HAOMEI HZS270 concrete batching plant have those advantages
1.High Production Performance
2.High Quality and Precise Concrete Production (with Fully Automated Industry Computerized Control System)
3.Different Layout Options according to Customer Requirements
4.Possibility for Different Kinds of Concrete Production with Different Type of Mixers
5.Reliable Components (Siemens, Keli, Schneider, WAM, AMC etc.)
6.CE certification
7.Easy Maintenance and Low Long working life
8. Water is flow-metering, simple and practical, highly accurate dosing
9. MAO4500 double-shaft compulsory concrete mixer for Mixing and aggregate lifting system.
10. Powder lot is electronic measured, highly accurate dosing;
11.HZS270 ready mixed concrete batching plant adpots PLC automatic logical program control and host computer all-time tracking management, with safe and reliable operation and more facilitate maintaining.
12.With fully-closed tower, aggregate conveying system and dedusting system can effectively reduce environmental pollution arising from dust and noise.

HZS240 commercial concrete batching plant/tower

HZS240 commercial concrete batching plant/tower
Model: HZS240
Concrete mixer: JS4000
Batching machine: PLD4800
Capacity: 240m3/h
Belongs to the big type
Warranty is for 12 Months
HAOMEI HZS240 commercial concrete batching plant is a cycle type full automatic concrete batching plant,belt conveyor design, more stable than hopper type conveyor. Good use of big and long time project, or sale concrete.
The host is a JS3000 double horizontal shaft forced mixer,use PLD4800 batching machine,accurate measurement,high production efficiency.Powder using electronic scale metering,ingredients of high precision.
On the basis of combining advantages of various foreign concrete batching plant&stations and advanced technologyAdpots PLC automatic logical program control and host computer all-time tracking management, with safe and reliable operation and .more facilitate maintaining.Water is flow-metering, simple and practical, highly accurate dosing.Powder lot is electronic measured, highly accurate dosing;
The productivity is 180m3/h.Widely used in highway,bridge,power station,dam engineering field of construction engineering.With fully-closed tower, aggregate conveying system and dedusting system can effectively reduce environmental pollution arising from dust and noise.Adopt combined structure and modular structure design, which maintains convenient installation& removal and safe.
HAOMEI concrete batch mixing plant have those advantages
Possibility for Different Kinds of Concrete Production with Different Type of Mixers
Reliable Components (Siemens, Keli, Schneider, WAM, AMC etc.)
CE certification
Easy Maintenance and Low Long working life
High Production Performance
High Quality and Precise Concrete Production (with Fully Automated Industry Computerized Control System)
Different Layout Options according to Customer Requirements

Compulsory concrete mixer and Traditional concrete mixer

Recently many customers come into contact with new entrants, there are many issues for mixers do not know, advising most is mixing console, today small for everyone to explain in detail:
Traditional concrete mixer is also called a small mixer drum mixer,
Drum mixer, also known as self-loading mixer, the mixture is stirred in a rotating inner drum, the drum can with rotary stirring blades inside the drum rises to a certain height mix may then be scattered freely under its own weight Come. Such is the principle of its work, constantly repeated until the mix up. This general mixer mixing plastic and semi-plastic concrete.
Compulsory concrete mixer
1, by the rotation of the ring gear, having a reliable transmission, low noise, low power consumption; compact structure, smooth running, easy operation, good mixing quality, high productivity advantages.2 by the rotation of the ring gear, with a compact, smooth operation, easy to operate;3, by the rotation of the ring gear, having a good mixing quality, high productivity advantages.It is mixing drum does not move, are forced mixing of the inner drum axis of rotation are set blade mixer mixing quality is very good, high production efficiency; but its drawback is that the power consumption, and rapid wear of the blade. Commonly used in mixing dry concrete terms.(concrete mixer machine price in india)
Traditional concrete mixer
1: twin shaft compulsory concrete concrete mixer pin stirred strong, uniform mixing quality, high productivity, for dry rigid, semi-rigid plastic and concrete mixing various proportions of good results.2: lubrication system, the spindle drive system are using a full set imported hydraulic opening mechanism which can be adjusted according to the discharge opening degree required.3: mixing console mixing shaft adopts anti-blocking technology to effectively prevent cement caking on the shaft, shaft seal with a unique multi-sealed structure, effectively prevent mortar leakage and ensure the continued long-term operation of the entire mixing system.(portable concrete mixer)4: cleaning system uses high pressure water pump automatic control and manual control, each water hole is located just above the stirring shaft, stirring improve efficiency, increase mist, reduce dust pollution, and effectively remove cement agglomeration.

Make sure the Installation order of concrete batching plant

1, first floor, stirring apparatus. The main operating room and the main building comprises stirring.(mobile concrete batching plant) The main division stirring device to device main leg sequentially from bottom to top, stirring layer and layer metering. After hoisting metering station device can operate in accordance with the room. Details of the operation means that we have skilled workers to complete.
2, the device ash tank. News has been in front of a detailed explanation of the details of cement tank, and the most important is the need to ensure that the ash cans snap ring welding firm, and avoid lifting during the attack losers end. (used mobile concrete batching plants)
3, the rack means inclined belt. Inclined belt rack divided into four sections, length 40m. When the belt unit rack device 1.2.3.4. The sequential order of lifting, hoisting apparatus belt after belt and sticky.
After hoisting the belt hanging car rise on electric drum, the free end of the belt from the bottom of the inclined belt, pulled up to the top of the roller under the belt tailstock. The remaining along the belt conveyor belt rolling with inverted chain, belt clip post links, sticking belt. (mobile concrete batching plant for sale)
4, device screw conveyor. Detailed overview of the process and we have a special device to a union customers and friends in person means to debug.

concrete batching plant fault diagnosis

Observation inquiry method
concrete batching plant equipment maintenance can be carried out according to the useful life of equipment and the associated preliminary analysis of the model, ask the user for repair and inspection done, and then make a thorough understanding and careful observation of the phenomenon of failure, then make judgments, focus wearing parts easy to wear, reliability.
Hearing Law
When the equipment is running, it will be issued regularly but noisy sound, if the equipment fails, it will produce abnormal sound. When servicing, you can let the device run under different conditions, equipment failure and auscultation, for example, the crankshaft and connecting rod mechanism, you can use the pole rods auscultation auscultation abnormal sound; on the card keyway gap at the role and reaction , irregular abnormal sound.(concrete plant)
Touch Method
Maintenance personnel can use the handle to be feeling for equipment failure. For example: the emergence of the motor overheating; to touch the pump outlet hose, you can feel the water pressure is passive, so the case will show that the pump is working; practical aspects of checking the tightness of the belt, the specific surface friction wear, etc; seal not very good axis member, there will be noticeable vibration running, trembling or other phenomena, prove whether mechanical equipment is working properly.
Olfactory law
If the work station concrete mixing plant equipment appeared overload, there will be odor, so the work can be carried out with a sense of smell. For example: appears on the operation of the device mechanical overload, if the temperature rises, it will produce odor; if non-metallic materials exudes the smell of burning, it indicates that the wire is damaged.(batching plant)
Substitution method
The so-called replacement method is to use a qualified or assembly parts, damaged parts will appear to be replaced, for wearing parts and grindability member periodically inspected and replaced. For part of the vulnerability, but unfavorable

How to solve the concrete batch plant stop working

How to solve the concrete batch plant stop working ?HAOMEI to teach you.
1. concrete mixer overload caused by the agitator shaft is stopped, simply adjust the feed rate, discharged excess material can reduce the agitator shaft load.(concrete batching plant supplier)
2. The side with the blade off the inner wall of catching the material in front of the agitator shaft is stopped, there is often a sharp squeal, this is the case, the need to immediately stop inspection, artificial exclude foreign body, re-adjust the concrete mixer or mixing blade side blade gap and the tank wall.(construction machine concrete batching plant)
3. The electric concrete mixers motor belt is too loose a case, simply adjust after the shutdown concrete mixer motor drive belt tension can be.

New concrete mixing station run-in period Precautions

Purchase new concrete mixing plant became operational when the influence of the new machine parts processing, assembly and transfers and other factors, the friction surface roughness, the smaller the area of ​​contact with the surface, uneven surface pressure state, there will be a period of transition. The newly-purchased commodity concrete mixing station may experience some kind of situation? How should we handle it? The following aspects of China for this concrete network Xiaobian for you a brief run-down concrete mixing station precautions period.
Wear faster due to the dry concrete batching plants Stirring stations and other accessories parts processing, assembly and transfers and other factors, the friction surface roughness, with a smaller surface contact area, pressure state surface unevenness. The machine running the process, the concave and convex portions of the surface of the part are mutually fitted friction, wear down to the metal debris, and as abrasives, friction continued participation, but also accelerated the wear part mating surfaces. Thus, the run-in period likely to cause parts (especially mating surface) of wear, wear faster. In this case, if the overload operation, it may lead to the destruction of parts, occurs early failure. Such as: hzs concrete batching plant host leaves.
Poor lubrication due to the commercial concrete mixing station with a small gap new assembly parts, and because of assembly reasons, it is difficult to ensure uniformity with the gap, the lubricant (grease) in the friction surface is not easy to form a uniform film, to prohibit wear . Thereby reducing the effectiveness of lubrication, resulting in the early parts of abnormal wear. It will cause serious friction with precision surface scratches or bite, leading to failure.
Parts loosening commercial concrete mixing plant new processing and assembly, there are deviations with the size and geometry of the initial application, due to shock, vibration, and other alternating load, and the effect of thermal deformation and other factors, coupled with excessive wear fast and other reasons, would have been easy to make the fastening parts loose.

How to deal with scrap concrete of concrete mixing plant

Concrete plant species produce more concrete, different concrete mix is ​​different than, in this alternate production process is prone to a lot of scrap concrete, if simply dumped out, on the one hand caused a lot of waste of resources, invisible in the increase of production cost, it also causes environmental pollution, then, how to deal with concrete mixing station concrete scrap it?(stationary type concrete batching plant)
First, the sustainable use of
The use of concrete mixing plant scrap concrete products that do a variety of precast concrete products. Such recycling scrap concrete method is relatively the most economical and practical method, due to the general precast concrete products for concrete grade is not required, and the production is relatively simple, only need to be watered template on the line. This method of processing scrap concrete is very simple, just put together different scrap concrete poured on a good template to prepare in advance, and then put under a ventilated environment to dry.
Second, for non-basic construction
The scrap concrete products are sold in some remote mountainous areas targeted farmers at home were occupied. There are a lot of these intermediary companies from the commercial concrete stirring station recycling all kinds of scrap concrete, then sold these specialized areas. It is worth noting that this premise dispose of scrap concrete approach is necessary to ensure that such conduct can not be any concrete foundation construction.(small concrete batching plant price)

Concrete batch plant demolition Notes

Production of concrete mix station after a certain period to be repaired, the repair process involves the concrete mixing station apart. The concrete mixing plant conditions required to open one, choose sturdy foundation, flat place, no dust around the place. can not have a high-voltage wire and other obstacles. to places farther away from the channel.Open at the start of concrete plant to check all the security stuff is not perfect, and then clean up the construction site, leaving space for satisfaction. Then pick up the batching machine, cement residue inside the warehouse, carefully cut off water, gas, electricity and other auxiliary devices pack and undo the electrical, water, additives, such as compressed air lines.(silo for concrete batching plant)
Concrete mixing station process is undone:
1, Undo batch layer, stirring layer peripheral boards.
2, withdrawal into the overall structure of the material layer roof, roof trusses and the like.
3. Undo screw conveyors and belt conveyor belt conveyor head and some mechanical truss (demolition should be preceded by the above rollers and other mechanical parts removed).
4, layer ingredients undo all equipment and ingredients layer channels.
5, undo the bay, control room and control room stent.
6, undo the hopper and stirrer and stirred layer corresponding stair way.
7, undo stirring flights of stairs and pathways way below, column and the like.
8, according to the following piece undo aggregate storage and mechanical equipment.
9, powder cans and undo all of the above equipment, then undo the powder tank bay below.(slat belt conveyor for batching plant)
After the pack described above, in an inventory of these devices to ensure that the equipment is intact and in good condition, must be present when withdrawn by professional staff.

How to deal with the crack of concrete batch plant side panel?

about concrete batch plant, in the course of concrete batch plant, the phenomenon will appear side cracking can be considered one of the small irregularities, and today we are the manufacturers of professional and technical people'll tell you about this phenomenon caused causes and treatment methods, hoping to help you in the future when encountered the same situation can be quickly and correctly solve or avoid.
Causes of cracks(concrete batching plant ):
1, fly ash (sand) too small, body can not keep up early strength
2, body density is too large
3, excessive body drop
4, the ratio of water, the lack of an elastic body
Solution(small automatic concrete batching mixing):
1, (1) improve the cutting hardness (2) increase the sieve Fly
2, (1) Capacity control (2) the use of additives to improve the strength of the cutting body
3, body 10 cm sawing station must pause, then slowly falling
4, (1) reduce the specific gravity of the slurry (2) increase the amount of slurry (3) reducing the amount of lime
HAOMEI concrete mixing plant manufacturers will be more to tell you about various irregularities and treatment methods appear in concrete production equipment, it is desirable that the content people want to know and timely attention to update our content on the site, to help you solve the problem as soon as possible or to avoid misunderstanding. I hope we can help you.

Buy cement silo,One can't consider price separately from quality

Many users to buy bulk cement silo / cement cans always pay particular attention to what is the price, some unscrupulous "businessmen" take advantage of the user's psychology, to quoted prices are often very attractive. If you ask the user such a low price that you believe is true? He will be very serious to tell you that I believe ah, not that a cheese cement tank it?
concrete batching equipment
Buy cement silo,One can't consider price separately from quality
Cement tank for use in a normal mini mobile concrete batching plant is not just a tube, it shall contain the following components
A cement silo should contain the following components:
1, a cement silo;
2, a guardrail;
3, 2-ladder inside and outside;
4, breaking a hole means;
5, a valve;
6, a connecting member;
7, four legs (unit: m; height is determined according to the material mixing station height);
8, a bag of screws;
9, an angle iron;
10, warehouse roof ESP (customer choice);
Complete a bulk cement silo | cement tank should contain more than 10 parts, you buy the right thing?
Want to consult complete concrete batching plant, cement silo, mixers and other equipment can be contact us.E-mail:mark@haomei.biz

Concrete mixers need to have what conditions

As one of the two essential elements of the concrete mixing plant, concrete mixer has a vital role. Then, using the concrete mixer needs to have what conditions?
First, a small concrete mixer should be set on a flat place, so that the tire is in floating position in order to avoid loosening during startup. Stirring is preferably carried out prior to commissioning empty, ready to work. Note that, when commissioning test mix drum speed is appropriate, under normal circumstances, empty after loading speed slightly faster than the turn 2-3, such as a difference of more, should be adjusted to move the ratio of wheel and drive wheel.
self-loading concrete mixer
Second, before concrete mixer machine working to carefully check each part to see if the transmission clutches and brakes are flexible and reliable, wire rope for damage, whether good track pulley, Accessible and other parts of lubrication, etc. around. Confirm no problem and then boot up.
Third, if during the boot process, if found to electrical or mechanical failure, it should be discharged more than expected, and other troubleshooting and then start running. Of course, when used, should always check to prevent the occurrence of accidents.
Finally, the concrete mixer after use, wind up its power and lock the switch control box, should not forget to clean up, clean health grounds, allowing machinery to keep clean.

The risk of using second-hand cement silo

In a market economy, many investors generally have a minimum investment return for the maximum benefit of the heart, some investors Shuaqi cleverness, playing the selection of used equipment abacus, in this era of economic stress, much of this policy respected, I also considered feasible, but it is not absolute, in a number of important projects in the province can save, not to the province or to be taken seriously in concrete batching mixing plant cement silo, too, the use of second-hand bulk cement Although the warehouse can save a lot of costs in the short term, but long-term it seems risky.
hot concrete batching plant
In concrete mixing plant production process, the use of second-hand bulk cement silo | cement tank is very obvious because the new price of bulk cement silo is in the million level, however, the emergence of second-hand bulk cement tank, it replaces the new bulk cement tank. , thereby reducing the expenditure of money. Many businessmen in order to obtain illegal profits. Because in the face of it, second-hand bulk cement bulk cement tank with a new outer edge of the tank appears to be not much different.
hzs35 cheap concrete batching plant
But you know the dangers of second-hand bulk cement silo it? A container, how to look is not important, important is the internal environment, the harm of second-hand bulk cement tank, is often the root cause of cement and other materials change. First, we can know that a good quality bulk cement tank, to prevent caking his, as well as dust, moisture function is durable. But if we use an unknown second-hand bulk cement tank, which prevents agglomeration, such as the original protection with the use of frequency and thus also declining, leading to prevent caking and other functions weakened or even failure, when we buy after the second-hand bulk cement tank, and thus long-term cement tank to accommodate the new system, the consequences can be associated with knowledge: one leads to cement agglomeration, resulting in waste of raw materials, but the cement blocks for environmental reasons, such as air and deterioration. The end result is often a cause acceptance problems. Finally, it can not lead to acceptance by the inspectors, bringing huge economic losses. So that both sides honor damaged.
Various statements explained the harm of second-hand bulk cement silo as a smart investor, I think it will not be reduced due to less expenditure on the use of bulk cement tank used in this regard. Once emerged in these details results jerry behavior often leads to disastrous is therefore not recommended to use innovative engineers used bulk cement tank.